IiFilimu zeTPU ezisebenzayo eziPhambili kunye neeCompounds zePhepha | Izisombululo zeFilimu ezineMiqathango emininzi
IiFilimu zeTPU eziSebenzayo eziPhambili kunye neeCompounds zePhepha
Kwiprojekthi zefilimu kunye namaphepha eTPU aphoindlela enye eqhelekileyo ayanelanga.
Iikhompawundi ezisebenzayo eziphambili zenzelweiimfuno zemiqobo emininzinjenge
ukuzinza kwe-anti-block + ukuphumla, ukungqubana okuphantsi + ukukrweleka, umphezulu oprintwayo + uzinzo lokunamathela, ibhalansi engangeni manzi ephefumlayo,
ukuhambelana kwe-lamination + ukumelana nokwaluphala, kunye nokungaguquguquki kwembonakalo kwinqanaba.
“akukho propati ilahlekileyo”, kodwaukulinganisela imisebenzi emininzingaphandle kokuphula uzinzo lwe-extrusion yefilimu,
ukuziphatha komphezulu, okanye ukuguqula okusezantsi (ukuprinta / ukulamina / ukubophelela).
Ubunjineli bomphezulu
I-Anti-Block / Phumla
Ukungqubana okuphantsi / Ukunxiba
Umphezulu oprintwayo
Ukuhambelana kweLamination
Ukulungiswa kweefestile zeNkqubo
Iipellets + Ubonelelo lweFilimu
Ifomathi yoNikezelo (IiPellets-kuqala, iFilimu nayo iyafumaneka)
Iikhompawundi zeTPU ezikumgangatho wefilimu (iipellets): eziphambili
Kungcono ukuba usebenzisa ifilimu/iphepha lakho lokukhupha kwaye ufuna ukulawula ubukhulu, ukugqitywa komphezulu, kunye nokuziphatha kokuguqula.
- Ukufakwa kwe-stacking okusebenzayo kuhambelana nenkqubo yakho yokuprinta/yokugquma/yokubopha
- Ulawulo olungcono lwe-lot-to-lot ngexesha lokwandisa kunye nokuqhuba ixesha elide
- Inkxaso yokomisa, ulawulo lomswakama, ukuthintela ukuvinjwa/ukukhululeka komoya, kunye nokuzinza komphezulu
Ifilimu yeTPU egqityiweyo (iirolls): ayinyanzelekanga
Kungcono ukuba ukhetha ifilimu elungele ukuguqulwa ukuze iprintwe/ivavanywe nge-lamination ukuze ifinyeze amanyathelo angaphakathi.
- Ukufumaneka okuxhomekeke kwiprojekthi (ubukhulu, ububanzi, ukugqitywa, ukujika)
- Icetyiswa ukuba iqinisekiswe ngokukhawuleza ngomgca wakho we-inki/i-adhesive/lamination
- Kusafuneka ukuqinisekiswa kwenkqubo (ukunamathela, ukukrwela, ukuvala, ukuguga)
Ixesha lokukhetha i-Advanced Functional (Fast Check)
Khetha umsebenzi ophucukileyo xa
- Ifilimu yakho inayoImida engaphezulu kwe-2(umz., i-anti-block + i-print adhesion; iphefumla + amandla oomatshini).
- Iimvavanyo ziphumelela uvavanyo olunye kodwa zisilele olunye (ushicilelo lubonakala lulungile, emva kokoamaxolo; phumla Kulungile, emva kokoukuvimbaibonakala).
- Ifestile yakho yomgca wefilimumxinwa kakhulu(ukushukuma kolusu, imiqolo yomphezulu, ukungazinzi kwegeyiji, ukutshintsha kwe-tack).
- Iindleko zokuvavanya kwakhona ziphezulu kwaye udingauluhlu olufutshane(iindlela ezi-2–4) kunye namathuba aphezulu empumelelo.
Iindidi eziqhelekileyo "zemiqobo emininzi"
- Uzinzo lwe-Anti-block + Unwind(ukuguqula ngesantya esiphezulu, ukuphathwa kweroli)
- Ukungqubana okuphantsi + Ukurhawuzelelwa(uqhagamshelwano olutyibilikayo, iindawo ezibalulekileyo ekugugeni)
- Umphezulu oprintwayo + Ukumelana nokukrwela(iifilimu ezibonakalayo ngobukhulu)
- Ukubopha/ukugquma + Uzinzo lokwaluphala(ukuvezwa kubushushu/kwi-UV/kumswakama)
- Ibhalansi engangeni manzi + ephefumlayo(WVTR vs hydrostatic vs ukuthamba)
Iindlela Eziqhelekileyo Zokusilela (Isizathu → Ukulungiswa)
Umsebenzi ophucukileyo osebenzayo udla ngokuqala xa umntu efumanisa ukuba akaphumeleli: ingxaki idla ngokuba yingxaki
ukungalingani phakathi kokuziphatha komphezulu, iindlela zokusebenza, kunye nembali yokucubungula.
| Iimpawu kumgca/kwintsimi | Eyona nto ixhaphakileyo | Isikhokelo Esiqhelekileyo Sokulungisa |
|---|---|---|
| Ukuzibamba/ukukhulula nzima/ukunamathela ngokuqengqeleka | Umgca womphezulu uphezulu kakhulu; indlela yokulwa neebhloko ayanelanga; ukungalingani kokujika/ukupholisa | Ibhalansi echasene nokuvimba + ukutyibilika; uzinzisa uthango lomphezulu; lungisa ukujija kunye nokupholisa ifestile |
| Ukunamathela okuprintiweyo akuhambelani (ukukrazula/ukukrwela emva kokwaluphala) | Ukushukuma kwamandla omphezulu; ukufuduka; uvakalelo lwembali yobushushu; ukungalingani kwe-inki/i-primer | Ukulungiswa kwendlela yamandla omphezulu; ukomisa ngesitshixo kunye nembali yobushushu; qinisekisa ngenkqubo yakho ye-inki/primer |
| Ukuguguleka kolusu/ukukhazimla kunye nokungazinzi kwembonakalo | Uvakalelo lokufuma; ungcoliseko; ukungaguquguquki kwekristale/ukuziphatha kwesigaba | Uqeqesho lokomisa; ucoceko; banzi ifestile yokukhupha; chaza imbonakalo kunye nendlela yokwenza izinto |
| Ukususwa kwe-lamination / umgca webhondi obuthathaka | Umphezulu awuhambelani neglu; ukumanzisa ngokwaneleyo; ukuguga kunciphisa amandla okubopha | Ukukhetha indlela yokubopha/yokuncamathela; ukulungiswa kokuhambelana komphezulu; qinisekisa ukuxobuka emva kobushushu/i-UV/ukufuma |
| Ifilimu ephefumlayo: I-WVTR Kulungile kodwa i-hydrostatic iyasilela (okanye ngokuchaseneyo) | Ibhalansi yesakhiwo/yokudibanisa ayisebenzi; ubukhulu/ukushukuma kwenkqubo; ulawulo lwembobo/isigaba aluzinzanga | Ulungelelwaniso lwesakhiwo + inkxaso yoomatshini; qinisa ulawulo lwegeyiji; qinisekisa kwiindlela zovavanyo zokwenyani |
ukuguqulwa okuzinzileyo + ukukhutshwa okuphindaphindwayongelixa uhlangabezana novavanyo lwakho lokwenyani lokusetyenziswa (ukunamathela, ukuvimba, ukuguga).
Iinketho Zokwenza Ngokwezifiso (Ifilimu kunye nePhepha Elifanelekileyo)
Apha ngezantsi kukho imiyalelo eqhelekileyo esiyilungisayo kwifilimu nakwiphepha. Ukwenzeka kokugqibela kuxhomekeke kwinkqubo yakho, ubukhulu, kunye nesicwangciso sokuqinisekisa.
Umphezulu kunye nokuguqula
- Uzinzo oluchasene nokuvimba/lokuphumla
- Umphezulu wokungqubana ophantsi wokunxibelelana ngokutyibilikayo
- Ulawulo olucacileyo/olucwebezelayo kunye nokungaguquguquki kwembonakalo
Ukuprinta / Ukubopha
- Iindlela zamandla omphezulu ezinokuprintwa (ukudibanisa i-inki/i-primer)
- Ukumelana nokukrwela emva kokuprinta
- Ukuhambelana kwe-lamination kunye ne-adhesive (kuxhomekeke kwiprojekthi)
Ukuqina / Ukwaluphala
- Iindlela zokulwa nobushushu obuphuzi kunye ne-UV
- Ukumelana ne-hydrolysis (ukufuma / ukuvezwa ngamanzi)
- Uzinzo lokuguga kobushushu ukuze kubonakale ubomi obude
Indlela Esiqhuba Ngayo Iimvavanyo (Uluhlu Olufutshane → Zinzisa → Qinisekisa)
1) Uluhlu olufutshane
Siqala kwindlela yakho yokuguqula kunye nomngcipheko wokungaphumeleli olawulayo, size sicebise uluhlu olufutshane (ngesiqhelo iindlela ezi-2-4).
- Ulwakhiwo lwefilimu (i-mono / i-co-ex / i-laminate)
- Uluhlu lokutyeba kunye nokugqitywa komphezulu ekujoliswe kuwo
- Imiqobo ephambili kunye nezinto eziza kuqala kuvavanyo
2) Zinzisa i-Extrusion
Silungisa ifestile yokucubungula ukuze ifilimu iqhubeke rhoqo kwiimeko ezinde kunye neemeko zokwenyani zokujika.
- Uqeqesho lokomisa nokulawula umhlwa
- Ulawulo lobushushu/ukucheba kunye nokufana komphezulu
- Ukupholisa + ukuzinza kokujika (ukulwa nokujija/ukungavuki)
3) Qinisekisa kwiNkqubo yokwenyani
Qinisekisa ukusebenza kumgca wakho wokuguqula wokwenyani kunye novavanyo lokusetyenziswa kokugqibela (hayi idatha yenqanaba le-resin kuphela).
- Uvavanyo lokuncamathela (ukuxobula / ukuqandusela) kunye nokukrwela
- Uvavanyo lokuvala/lokuphumla kwiimeko zokugcina izinto zangempela
- Ukuguga kobushushu/i-UV/ukufuma kunye nokugcinwa kwenkangeleko
Cela iisampuli / i-TDS
Sicebisa ikakhulu iikhompawundi zeTPU (iipellets) ezikumgangatho wefilimu. Ukuba ufuna iiroli zefilimu, yabelana ngeethagethi zakho zobubanzi/ubungqingqwa kunye nokugqitywa komphezulu ofunekayo.
- Ifomathi yobonelelo:iipellets (ezikhethwayo) okanye iifilimu eziqengqelekayo (ububanzi, ubukhulu, ukugqitywa, ukujija)
- Ulwakhiwo kunye nobukhulu:i-mono / i-co-ex / i-laminate; uluhlu lobukhulu; inkungu/i-gloss ekujoliswe kuyo
- Imiqobo elawulayo:i-anti-block/ukuphumla, ukungqubana okuphantsi, umphezulu oprintwayo, i-lamination/bonding, amanzi angangeni/aphefumlayo, ukuguga
- Uphawu lokusilela (ukuba lukhona):ukuvala, ukushukuma kwe-tack, ukushukuma kwe-haze/gloss, ukugquma okuprintiweyo, ukwahlulahlula, ukutyheli
- Iimeko zomgca:uhlobo lomgca wefilimu, izinga lokukhupha, indlela yokomisa, amanqaku okujika, kunye naluphi na unyango lomphezulu






